Leader in speciality

ROTARY DIE CUTTING SOLUTIONS

CONSTANT INNOVATION, LATEST TECHNOLOGIES AND UNMATCHED FLEXIBILITY

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Produce complex, multi-layer products IN ONE RUN, with extremely high accuracy.


Our solutions are designed with constant evolution in mind, both in production and in cutting edge technologies to remain at the forefront of an ever-changing market.
We learn and adapt. Experience has taught us that today's industries and markets are rapidly evolving. We’ve learned to tailor our service and our solutions to help each customer evolve with us.
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Versatility

By integrating CCD cameras into the motion control software opens up an endless number of possibilities. You can have an endless number of dies and keep them all registered together to a tolerance of 0.004” (0.1mm)
Or you can do multiple processes and be able to keep registration between processes to the same tolerance. This eliminates tolerances stacking up on each other throughout the process or multiple processes.

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Integration

Our expertise and unique software capabilities enables us to fully integrate any device into their rotary die cutting machines.

  • • Inspection cameras at the end of the machine for quality control
  • • Fiber lasers or CO2 lasers to cut through, kiss cut or mark on the fly
  • • Snap machines dispensing continuously
  • • Flexo printers or UV curing devices inline and continuously
  • • Many more devices

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Features

  • • Upper and lower servomotor-controlled unwinds/rewinds on a rail system.
  • • Closed loop tension with load cells on all our unwinds/rewinds.
  • • Independently servomotor-controlled die sets. Each can be used as a cutting, laminating.
  • • Configurable from 5 to 20 stations; and in widths from 10” (250mm) to 27” (685.8mm).
  • • Tightest tolerances in the industry with +/- 0.1mm (0.004”).
  • • Easy movable operator interface along the full length of the machine.
  • • Fully integrated CCD cameras with our motion control software for precise registration.

MULTI-LAYERS
Roll-to-roll or Roll-to-sheet

Multi-layer, complex and high value product manufacturing is our specialty. DCS have many years of experience handling the toughest materials and integrating various devices in order to make a complete product in one pass to maximize productivity. The technology and materials are evolving rapidly, and manufacturing electronics, batteries, medical parts calls for the most demanding materials under strict specifications.

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MATERIAL SAVINGS
ISLAND PLACEMENT

Island placement is the process of starting and stopping a secondary web so a die cut part can be placed on a primary web at a larger repeat. Web tension is very critical when using island placement. If you can’t keep the correct tension between tension zones, it makes it very hard to island place accurately, especially as speed increases. Tension zones are from the unwind spindle to the first nip roller, between nip rollers and from the nip roller to the rewind spindle. Having dancer tension rollers at the unwind and rewind spindles helps to absorb the energy of the web as it stops and starts.

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CUT-TO-PRINT
CCD camera vision System

The CCD cameras are fully integrated into the motion control software and are triggered based off of the pitch the user enters into the program to take a picture of the web. This enables a precise distance measurement from the center of the CCD camera to the registration mark or from registration mark to registration mark that provides feedback for auto adjustments. No need for many different types of sensors (photoelectric, ultrasonic, fiber optic, laser and etc.) to detect registration marks (printed marks, die cut marks, pinholes and etc.) when you can use a CCD camera to handle all your converting needs. For precision it is much better to know the exact location of the registration mark or distance between registration marks on the web than just to wait for a registration sensor to detect a small region on the web.

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Industries we serve

 

Services we provide

We are an extension of your engineering team!

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WE USE OUR EXPERTISE TO SERVE YOUR MOST AMBITIOUS PROJECTS!

The speed in the development of new materials and the speed in which consumers are expecting newer and better products, makes it particularly challenging for converters or manufacturers to find the right partner to help them face those new challenges. For us as machinery manufacturers, the focus can no longer be on parts and components improvements or upgrades, the heart of future is held in the power of Sysco’s unique software’s new integration capabilities, AI features and endless flexibilities.

 

They TRUST us!