Over the last few decades, Dorey Converting Systems has developed, in close collaboration with converters, manufacturers of high-tech parts or technical labels, a recognized expertise in the design of Roll-to-Roll machines adapted to the requirements of their markets. We learn, adapt and customize our solutions and services to support every customer.
No need to have several machines to carry out different processes, the precision Roll-to-Roll machine switches easily from one job to another:
At the heart of cutting-edge engineering and mass production lies the rotary die-cutting machine: a marvel of mechanical and digital precision, enabling the tightest tolerances to be achieved.
What’s more, the machine’s control software incorporates CCD cameras that enable on-line measurements to be taken using parameters entered by the user.
The unique software integration enables precise measurement and provides continuous feedback for automatic adjustment and precision at the highest level.
Reliability has become a key factor in the choice of a machine.
To avoid high costs linked to production and maintenance stoppages, all components used in our equipment have been carefully selected, with suppliers recognized worldwide in the industrial sector.
Each machine will have a lifespan of several decades, in compliance with construction standards such as CE, UL, CAS, etc.
In the industrial world, ever-more demanding production challenges require ever-more adapted needs. To cope with this constant evolution, we integrate latest-generation servomotors, lasers of all types working “on the fly” (CO2, Fiber, femtosecond, nanosecond, …), high-resolution inspection cameras, inkjet or laser printers, control systems for RFID (UHF NFC), all while remaining connected to the world of 4.0.
The MACHINE SOLUTION supplied by Dorey Converting Systems is more than a machine, it’s a high-tech tool for all your converting and market expansion needs.
The rapid development of new materials, and consumers’ sustained expectations for higher quality products, make it difficult for processors or manufacturers to find the right partner to meet these emerging challenges. As a machine supplier, we have a responsibility not only to focus on improving or upgrading parts and components, but also to adopt a resolutely forward-looking perspective.
The manufacture of complex, high-value multilayer products is our specialty. Dorey Converting Systems has many years’ experience in handling complex materials and integrating various devices to manufacture a complete product in a single pass to maximize productivity. Technology and materials are evolving rapidly, and the manufacture of electronics, batteries and medical parts calls for the most demanding materials to a strict specification.
Label mode is an essential function that has been developed and mastered over many years to save material while adjusting the placement position on a support web (pitch). Controlling belt tension is essential for precise positioning.
The CCD cameras are fully integrated into the software and are triggered according to parameters entered by the user in the program. This enables precise measurement, which provides information for automatic adjustments. No more need for many different types of sensor (photoelectric, ultrasonic, fiber optic, laser, etc.) to detect registration marks (printed marks, cutting marks, pinholes, etc.). Cutting will be perfectly synchronized with the printed matter.
The Dorey Converting Systems team is made up of highly qualified, forward-thinking engineers.
From R&D and testing to quality assurance and delivery, we work as a team to ensure your satisfaction.
We have teams in Europe specialized in rotary die cutting projects so you can be sure to benefit from a wide range of solutions and knowledge. Feel free to contact us anytime.